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160kw High frequency shaft induction heating hardening machine for metal quenching equipment
1. Main Characteristic of induction quenching machine:
1 Front Panel use the LCD Touch Screen, Key and Power Switch, all digital display, can use Switch Signal( Electrical frequency signal) to control the machine start and stop, and control the power via PLC.
2 Induction Heating Machine have remote control function and adopt digitalcircuit control, power regulation can be adjusted from 0% to 100% resolution.
3 There are 5 working model, manual, timer, temperature, Constant
temperarure, section heating model.
1) Manual, On and stop in the Switch
2 ) Timer, setting heating time, after reach the heating time, then stop.
Fixed Temperature: Set the heating temperature that we need it, when the reach to the temperature that we need it, then stop the machine.
3) Constant Temperature: Adjust the heating power automatic to keep the same temperature to the workpiece.
2. Induction Quenching Hardening Machine Application:
1. Various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Electric tools, such as gear and axes.
4. Machine tools, such as lathe deck and guide rail.
5. Various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Hardware molds, such as small-size mold, mold accessory and inner hole of mold.
7. Other metal products.
3. Technical Parameter of High Frequency Induction Hardening Quenching Machine:
Working voltage | 380V/50HZ |
Voltage range | 340V-420V |
DC power | 160KW |
DC current | 240A |
Oscillation frequency | 18-23KHZ |
Efficiency | 90% |
Duty cycle | 100% |
Weight | 260KG |
Dimension | 600*480*1360mm,800*500*580mm |
Cooling water flow | 0.2MPa-50L/Min,0.2MPa-60L/Min |
4. Advantage of Introduction quenching machine:
1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.