Zhengzhou Lanshuo Electronics Co., Ltd
Zhengzhou Lanshuo Electronics Co., Ltd
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200KW High efficiency gear induction heat treatment quenching machine
1. Application of high frequency induction quenching machine:
High frequency induction quenching machine is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
2. Technical Parameter of High Frequency Induction Hardening Quenching Machine:
| Working voltage | 380V/50HZ |
| Voltage range | 340V-420V |
| DC power | 200KW |
| DC current | 320A |
| Oscillation frequency | 10-20KHZ |
| Efficiency | 90% |
| Duty cycle | 100% |
| Weight | 380KG |
| Dimension | 1070*640*1870mm,870*530*600mm |
| Cooling water flow | 0.2MPa-50L/Min,0.2MPa-60L/Min |
3. Induction Quenching Hardening Machine Application:
(1) For auto parts and motorcycle parts hardening.
(2) For machinery parts, like gears, transmission wheels, axles, shafts, spline shafts, ball stud hardening.
(3) For machine tools quenching, like guide rail machine tools hardening.
(4) For spanner, pliers, CNC machines, hammer, axe hardening etc.
4. How Does Induction Heating Work?:
When a magnetic field changes near a metal or other conductive object, a flow of current (known as an eddy current) will be induced in the material and will generate heat. The heat generated is proportional to the current squared multiplied by the resistance of the material. The effects of induction are used in transformers for converting voltages in all sorts of appliances. Most transformers have a metallic core and will therefore have eddy currents induced into them when in use. Transformer designers use different techniques to prevent this as the heating is just wasted energy. In this project we will directly make use of this heating effect and try to maximise the heating effect produced by the eddy currents.
Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products. 1. Heating (hot forging, hot fitting and smelting):
A. Adopt imported high-quality IGBT solid power module and our second generation frequency conversion technology, has distinct cooling system to ensure that the device can continually work with maximal power with 24 hours which improve the performance quality of the device.
B. Constant current and power control function, can improve the heating efficiency and save energy.
C. Simple and convenient installation can work after connecting to 380V power, water inlet, water outlet,.Professional installation is not required.
D. Has timing function, can individually adjust heating time, heat-preservation time, digit setting, heating current,heat-preservation current.
E. This device has self-diagnosis alarming system for failure and multi-level protection and display for overvoltage,overcurent,over heat, underwater and phase lack.