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1. Applications of IGBT induction heating machine:
1. Hot forging for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Hot forging and quenching for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel,aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and small fork.
3. Quenching for electric tools, such as gear and axes.
4. Quenching for machine tools, such as lathe deck and guide rail.
5. Quenching for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp, etc.
6. Hot forging for hardware molds, such as small-size mold, accessory of mold and inner hole of mold.
7. Other metal products.
2. Feature of IGBT induction heating machine:
1. High efficiency of conversion with IGBT (SIEMENS) technology; Energy saving 15%-30% compared to SCR/KGPS technology.
2. Much more efficient than gas-fired and coal-fired method.
3. 100% start-up success rate; power factor > 95%.
4. Perfect and complete protection functions, which increase the machine's reliability & stability.
5. There's no special foundations required, the operating cost is low, and the operation is easy.
6. Modular design, convenient to maintaining and repairing.
3. Advantage of induction heating machine:
1. Integrated design, simple machine, clear operation panel; comprehensive protection, easy sensor replacement, easy to operate; the IGBT is used as the main device and the full-bridge inverter has high efficiency; 100% duty cycle design for continuous operation. The protection function is perfect.
2. High reliability, it can remotely control and match infrared temperature measurement to realize automatic temperature control, improve heating quality and simplify worker operation. Replace the oxy-acetylene flame, coke oven, salt bath furnace, gas furnace, oil furnace and other heating methods. It adopts automatic frequency tracking and multi-channel closed-loop control. It is small in size, light in weight, simple in installation and easy to operate.
4. Technical Parameters of LSW-160 IGBT induction heating machine:
Model | LSW-160 |
Working Voltage | 380V, 50/60HZ |
Max input power | 160kw |
Oscillation frequency | 18-23KHZ |
Duty cycle | 100% |
Cooling water flow | 50L/Min,0.2MPa |
Weight | 260kg |
Dimension (L*W*H ) | 600*480*1360mm / 800*500*580mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating,quenching etc |